Manufacturing Plant

Manufacturing Plant

Manufacturing Plant

Manufacturing Facility


  • With a land area of 7,50,000 sq.ft and production area of 1,00,000 sq.ft Shilchar can manufacture 4000 MVA of transformers annually.
Production Plant


    Three production bays :
  • Medium Power Transformers – from 5 MVA, 33 KV Class to 50 MVA, 132 KV Class
  • Distribution Transformers – from 100 KVA, 3.3 KV Class to 5 MVA, 33 KV Class
  • Common Winding Area
Winding


  • 14 Winding machines along with 2 parallel foil winding machines and an automatic HV winding machine.
  • Oven facility in winding shop for pressing of coils.
  • Isostatic hydraulic automatic coil pressing machine.
  • Wedge Type adjustable winding mandrels.
  • Hydraulic ‘S’ and “90 degree” bending tools for PICC and CTC conductors.
  • Automatic Coil Lifting tool.
Foil Winding Machine


  • Two PLC based fully automatic parallel foil winding machines with automatic argon or helium gas based brazing facility. Capacity to do 1200 mm foil winding.
Testing


  • NABL Accredited testing laboratory with in-house Impulse generator up to 900 KVp and HV Tester
  • Three testing laboratories with automatic testing panels for simultaneous testing
HVAC system


  • Entire plant with HVAC system and epoxy flooring for dust free environment
Production Floor


  • Two production bays with similar layout, one for Medium Power Transformers – from 5 MVA, 33 KV Class to 50 MVA, 132 KV Class and other for Distribution Transformers – from 100 KVA, 3.3 KV Class to 5 MVA, 33 KV Class.